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ION Exchange Based Plants
ION Exchange Based Plants
Our Ion Exchange Based Plants offer advanced water treatment solutions by efficiently removing unwanted ions and replacing them with desirable ones. Ideal for softening, demineralizing, and purifying water, these plants utilize state-of-the-art ion exchange resins to ensure high water quality. Suitable for industrial and residential applications, our systems are reliable, efficient, and easy to operate. Committed to sustainability, our ion exchange plants reduce environmental impact and support eco-friendly water management practices. Trust us for superior water treatment solutions.
Water Softening Plant
The KIW India Industrial water Softeners is a manually or Automatically operated ion exchange unit designed specially for industrial use. It is simple to operate, inexpensive to maintain and is widely used in the industry. The softener comprises Steel /FRP pressure vessels containing a bed of cation exchange resin, a regenerating system and control valves. A strongly acidic cation exchange resin in sodium form is used to exchange sodium ions for the hardness –forming calcium and magnesium ions, and thus produce soft water . At the end of each service cycle, the ion exchange resin is regenerated with sodium chloride solution, after which the units is ready for the next service cycle. For larger plants, a brine measuring tank is provided, and a separate salt saturator, preferably in concrete, is recommended for bulk storage of salt and preparation of brine. Standard equipments is available to soften water, upto a maximum flow rate of 100 m3/hr.
Advantages
Easy to install and operate. | |
Produces clear, soft and non – scale forming water. | |
Low operating costs. | |
Incorporates high-capacity polystyrene bead type cation exchange resin which is remarkably stable and has a long life. |
DM Plant (Deionizers)
The KIW India is a leading provider of deionization solutions. Our water deionizers are rugged, pre-engineered, pre-assembled, standardized units that minimize expensive installation and start-up costs. We have designed our Deionization systems to maximize the efficiency and repeatability of the unit during the service and regeneration modes The Process of Deionization or Ion-exchange In the context of water purification, ion-exchange is a rapid and reversible process in which impurity ions present in the water are replaced by ions released by an ion-exchange resin. The impurity ions are taken up by the resin, which must be periodically regenerated to restore it to the original ionic form. (An ion is an atom or group of atoms with an electric charge. Positively-charged ions are called cations and are usually metals; negatively-charged ions are called anions and are usually non-metals).
Condensate Polishing Unit
Condensate Polishing Unit The KIW India Condensate polishing is employed for purifying return steam condensate. This is essential for meeting the quality requirements of high pressure thermal cycles. It also minimizes consumption of make-up water. Condensate polishing is applied in places where the condensate is the major portion of the Boiler Feed Water. It is also applied if the risk of contamination of return condensate is persistent. The Condensate Polishing removes following types of impurities: Corrosive impurities Oxides of iron, copper and nickel are the major corrosive products.
Alkalization Unit
An Alkalization Unit adjusts the pH of water by adding alkaline substances like lime or sodium hydroxide. This process neutralizes acidity, preventing corrosion in pipelines and equipment. It is crucial for water treatment in industrial processes, ensuring optimal conditions for subsequent treatments or usage. By maintaining appropriate pH levels, the unit enhances the longevity of infrastructure, improves water quality, and supports efficient and safe industrial operations.
Mixed Bed
A Mixed Bed is a water treatment unit containing a combination of cation and anion exchange resins. It effectively removes ions, producing high-purity demineralized water. Commonly used after primary deionization processes, it polishes the water to meet stringent purity standards. Mixed beds are essential in industries like power generation, pharmaceuticals, and electronics, ensuring the water is free from dissolved minerals and impurities, thereby protecting sensitive equipment and processes.